Manufacture and supply of harsh environment electrical harnesses
Rockford designs, manufactures and supplies harsh environment electrical harnesses, looms, wiring and assemblies for the most challenging of environments. Rockford’s electrical harnesses are designed to perform in demanding environmental conditions such as those with high vibration, extreme temperatures, chemical exposure, radiative stresses and mechanical shock. We manufacture build-to-print, built-to-spec and designed cable assemblies.
Rockford provides a wide range of electrical cable assemblies for military, commercial aerospace and industrial applications. Cable assemblies range from simple point-to-point connection to complex multi-branch systems involving multiple technologies.
The cables can incorporate a variety of manufacturing aspects, including open loom, closed loom, high speed copper, signal 40 AWG to 1000A power cables, RF and fibre optics assemblies. They range from older designs using conduit systems through to current technology utilising the latest high speed connection technology and fibre optic terminations.
Electrical cables and assemblies are crucial to the performance of any commercial aerospace system, but are often considered late in the overall design process due to the validating and testing of the sub-systems. This means the cable development phase is often compressed, so it’s essential to choose the right partner for your electrical cable harnesses, loom and assemblies.
Aerospace wiring looms may include braiding to Typhoon J56.025 and PAN 6879, NOMEX braiding, aser marked wire using 3 x Capris C60 and 1 x Capris 60 with de-spooler, CLC laser identification marker, specialist tooling, ATE test interfaces, DITMCO interface looms, encapsulated assemblies, woven assemblies, and amalgamation rigs.
Enclosed cable assemblies can be built using all of the standard materials and systems including; TE Connectivity System 25 (DR-25), 100 (ZHTM) and Viton. Rockford’s experience in this field ensures that all products built and assembled are environmentally sealed and of the highest quality.